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How to check a microwave door switch:

Why repair a microswitch (a.k.a. “basic switch” or even “snap switch”) when they are inexpensive and readily available? Several reasons come to mind:

  • Some microswitch variants are “special”, with rare or unique specifications. They may not be readily available, or available at all!
  • Some “special” microswitches are far from inexpensive.
  • Repairing a microswitch vs. buying a new one reduces waste.
  • It can be a fun and rewarding experience!

How?

typical V3 series Micro Switch®

Step 1: Open Up the Switch

Careful study of the construction details of the microswitch will likely be needed. Micro Switch® brand standard-size switches like the V3 and V7 (and other) series are held together by one rivet. Drilling the back end crimp off the rivet (a standard technique for removal of this sort of rivet) will allow the rivet to be removed:

microswitch in vise, showing back of rivet ready to be drilled

On most designs, the switch “half” on the side with the rivet head(s)(opposite the side drilled out, and usually with the electrical specifications) is far less than half the thickness. Lift this section straight off, and one should see something like this:

microswitch “cover half” removed, showing interior

In the Micro Switch® V3 design, nothing “boinks out”: every part of the switch mechanism is visible and stays in place. Nevertheless, the parts can fall out, so care is required.

Step 2: Clean the Contacts

  1. Pull out the normally open contact/connector.
  2. Activate the switch to remove contact pressure, then pull out the normally closed contact/connector.
The contacts set down should look something like this:
fixed contacts removed from microswitch
  1. Clean each contact surface with your preferred cleaner and method. The wiper contacts may stay in the switch and be cleaned there:

    cotton swab wiping moving contacts

Reassemble the Switch

Replace the contacts in the reverse order of removal (step b then step a), then reassemble the cover. Rather than even thinking of re-riveting, i prefer to use a small machine screw, lockwasher, and nut. U.S. #2 size or metric 2mm size hardware should work.

Test the Switch

It would be a good idea to put your ohmmeter (or equivalent) on the switch and test each set of contacts before returning the switch to service, to ensure that the cleaning job was successful. Tap the switch: the resistance reading should change little, if at all. Wild jumping with or without tapping indicates more cleaning is needed. With the ohmmeter connected, very slowly and gradually move the actuation button/lever/device: the resistance should be fairly consistent until the “click” (or silent switch throw, for some microswitches), although it is virtually guaranteed that there will be some measurable changes. Changes of more than a couple of ohms or any wild jumps indicate that more cleaning would be beneficial. Be sure to test both NO and NC contact sets, when applicable.

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